What are the types of crushers ? It is one of the most frequently asked questions by new entrants to the industry. It is a very understandable question, as the selection of machinery should be made according to which sector the activity will be carried out. In this article, basic information about crusher types will be given.
Before answering the question of what are the types of crushers, it will be useful to talk about the basic functions of the crusher. Crushers break large rocks, stones, ores or mines into smaller pieces; they are used to turn it into gravel, sand or rock dust. Apart from these, they also play an active role in waste concrete and asphalt recycling.
What Are the Crusher Types According to Working Principles?
Crusher types have emerged as a result of the need for crushing machines with different operating mechanisms, according to the needs of the industry. For example, in the mining industry, it is generally necessary to use a primary crusher and a secondary crusher first, and then a third or fourth type crusher, if necessary, to process coarse material .
According to the working principle, crushing machines are divided into the following types:
- cone crusher
- jaw crusher
- impact crusher
These are the most basic distinctions. There may also be sub-types of these machines. For example, impact crushers have varieties such as vertical shaft crushers or tertiary crushers
Kırıcı Tipi | Materyal Sertliği | Kullanım Alanları |
---|---|---|
Çeneli Kırıcı | Yumuşaktan çok serte | Madencilik, taş ocağı, kum ve çakıl imalatı, geri dönüşüm |
Konik Kırıcı | Orta sertlikten çok serte | Taş ocakları, kum ve çakıl imalatı |
Darbeli Kırıcı | Yumuşaktan çok serte | Maden ocakları, kum ve çakıl imalatı, geri dönüşüm |
Jaw Crusher? How does it work?
Jaw crushers are one of the most commonly used crushing and screening machine equipment. They use the force of compression to break the material into smaller pieces. The material is sandwiched between two surfaces, one fixed and the other movable. Crushing is performed by the surface force of the moving part.
They are machines that enable the stone to be converted into small pieces by compacting thanks to fixed and movable plates. It is possible to frequently encounter its use in a crusher plant . Basalt is used to bring hard materials with high granite ratio to desired dimensions.
Fixed jaw crushers provide advantages in long-term projects. Mobile jaw crushers are more functional for short-term projects. Mobile crushers can be moved by moving. Shipping costs are much lower than with stationary crushers. Fixed jaw crushers manufactured by FABO are as follows:
- CLK-60
- CLK-90
- CLK-110
- CLK-130
- CLK-140
Mobile jaw crushers are:
- 110 Mobile Screen Primary Jaw Crusher
- 90′ Mobile Screen Primary Jaw Crusher
- 60′ Mobile Screen Primary Jaw Crusher
- Mobile Primary Crusher with 180 PDK
- Mobile Primary Crusher with 150 PDK
- Mobile Primary Crusher with 100 PDK
- MJK-110 Mobile Primary Jaw Crusher
- MJK-90 Mobile Primary Jaw Crusher
- MJK-60 Mobile Primary Jaw Crusher
It can be listed as.
Cone Crusher
They are machines that can be operated for a long time in stone crushing and screening plants and are widely used. Businesses that want to produce large pieces and businesses that want to produce pieces as small as sand can also benefit from this product. Crusher machines are also called crushers.
Cone crusher can crush materials by compressing or shearing. The parts that make the crushing process are the mantle and concave. These components are made of steel containing a certain amount of manganese. There are also different components such as socket, hydraulic piston, main shaft in cone crushers.
Cone crushers are generally used for breaking abrasive and hard rocks. The mantle, which moves regularly during the crushing process, makes opening and closing movements relative to the concave. The material is trapped during closing. During opening, it moves down from the crusher chamber.
These crushers can break hard materials in chrome, copper or iron mines. They are powerful machines with high energy efficiency. Although it is mostly preferred in construction and mining, it can be used in many industries. It is easy to maintain. It has a hydraulic jaw adjustment system. In addition to dust protection, there is also a special protection system against iron particles that may enter the crusher premier, secondary (secondary) and tertiary (tertiary) crushing can be done with cone crushers. FABO has a wide range of cone crusher products with 19 years of experience.
MODEL | CC-100 |
---|---|
Kapasite | 100-1150 T/S |
Besleme Açıklığı | 150 mm |
Motor Gücü | 90 kW |
Ağırlık | 6150 Kg |
Boyut (Ölçüler) | 1950x2210x1030 mm |
MODEL | CC-200 |
---|---|
Kapasite | 200-250 T/H |
Besleme Açıklığı | 185 mm |
Motor Gücü | 110-132 kW |
Ağırlık | 11230 Kg |
Boyut (Ölçüler) | 2520x2540x1100 mm |
MODEL | CC-200 |
---|---|
Kapasite | 300-400 t/h |
Besleme Açıklığı | 241 mm |
Motor Gücü | 200 kW |
Ağırlık | 16190 |
Boyut (Ölçüler) | 3030x2775x1200 mm |
MODEL | CS-440 |
---|---|
Kapasite | 300-550 T/H |
Besleme Açıklığı | 500 mm |
Motor Gücü | 220 kW |
Ağırlık | 19300 Kg |
Boyut (Ölçüler) | 3100x2850x1300 mm |
How Does Impact Crusher Work?
Impact crushers do not use pressure to break the material. They perform the crushing process with direct impact. Fixed or portable impact crushers can make a profit by converting waste materials from construction or demolition. In addition, the amount of waste is also reduced.
Vertical shaft impact crushers also benefit from speed during the crushing process. This method has been developed since the desired cubicity cannot be achieved when pressure is used. In this way, the crushing force is transmitted to the entire surface at the same rate. It is especially preferred for the production of aggregates needed in road construction. This type of breaker can operate smoothly in all seasons. It is easy to maintain and use.
FABO manufactures impact crushers in different models. Different varieties cater to different needs. Both stationary and mobile impact crushers are available. It has a crushing penetrating feature. Our impact crusher product family includes MJK, MJC, PDK, MTK, MVSI, PDK and DMK models. Each model has different sub-products. For example DMK-03 impact crusher or PDK-120 primary impact crusher.