Crushing and Screening Plants

Crushing and screening plants are large-scale production facilities. It is used to reduce large-sized raw material resources and bring them to processable sizes. It is frequently used in areas such as quarries, coal mines and in the construction industry.

Crushing and screening plant is designed to carry out a work consisting of several stages. First of all, very large raw materials need to be crushed and then conveyed to a screening system included in the machine. Separation and, depending on the technology of the machine, transportation, storage, etc. can also be carried out through these plants.

What is a Crushing and Screening Plant?

Machine plants, known as crushing and screening or crushing plants, basically enable the reduction of large-sized parts. These plants can be customized for different functions or designed and manufactured for many uses. Some areas where crushing & screening plants are frequently used can be listed as follows;

Mining: Crushing and screening plants are used for many activities in this field. With the help of these plants, the extracted raw material is separated into smaller pieces and classified.

Construction and road building: These plants are also used to produce construction materials. For example, aggregate used to make concrete or asphalt is often obtained in a crushing-screening plant.

Waste management and recycling: These facilities are used to reduce the size of waste. For example, construction and demolition waste is often crushed, sorted and separated into reusable materials.

Industrial mineral production: Crushing plants are also used for work in this field. In this way, mined materials are reduced and classified for use in other industries.

Cement production: Cement production is also easily done through these plants. The extracted raw materials (usually limestone and clay) are crushed in these plants and then used to make cement.

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Types of Crushing & Screening Plants

The answer to the question “What is crushing screening plant?” can be given briefly as follows: The working principle of these plants is based on crushing large stones or minerals into small pieces and then shaping these pieces into the desired size and shape. Each plant and crusher can give better results with a certain type of material or for a specific application, so the choice of the type of crusher to be used usually depends on the material to be processed and the process objective.

These plants are basically divided into two types: stationary and mobile. Both types of plants are preferred in different sectors and operation types due to their different advantages and disadvantages.

Stationary Crushing Screening Plants

Stationary crushing screening plants are located in large-scale mines, quarries, cement factories, etc. and are designed for long-term operations in the same location. They are installed in a location and used in the works here, they are not moved. For this reason, they are called fixed crushing plants.

The basic components in these plants are as follows,

  • Feeder and conveyor,
  • One or more crushers,
  • Screening unit,
  • Stock area.

Stationary crushers promise high capacity and fast operation during rock crushing and other applications. However, non-portability and limitation of the working area are among the negative aspects of these plants.

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Mobile Crushing Screening Plants

Mobile crushers are often designed as mounted on a trailer or standing on a wheeled platform. In this way, they are crushing and screening equipment with portable features. The main advantage of such plants is that they are easily transportable and provide excellent solutions in situations where the working location changes frequently.

Mobile plants, like stationary crushing machine plants, basically have feeding, crushing and screening units. Conveyor belts, storage and loading areas are also included in many of these plants. They are used in different applications such as construction and demolition projects, road construction, quarries and mines.

How Does a Crushing Plant Work?

There are various crushers that can be used for different purposes. Among these, it is necessary to choose the one that will enable the work to be done in the most efficient and fastest way. Crushing plants ensure that the crushing process takes place with the help of different heads. Mobile rock crushers are portable, while stationary crushers will work in a fixed area.

In order for the work to start, first of all, it is necessary to load the feeding section. Then these raw materials are reduced through crushing machines. These machines crush by compression or impact. Jaw crushers are used for compression crushing and shaft crushers are used for impact crushing. Depending on the type of material and the required dimensions, cone crusher, cylinder or vertical axis crushers can also be part of the plant.

When selecting the product, an experienced and competent crushing plant company known for its work in this field should be consulted. The work carried out with a quality and properly selected plant will result in very high success if the crushing and screening plant is used in accordance with the work safety instructions.

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