120-200 TPH Capacity Hard Stone Crushing Screening & Washing Plant

Stationary crushing and screening plant 120-200  T / H

The 120-200 TPH stationary crushing and screening plant is produced with feeding bunker, jaw crusher, tertiary impact crusher, screw washer vibrating bunker, conveyor belts and control cabinet. FABO 120-200 TPH stationary crushing and screening plant allows smooth operation of all the equipment. Stationary crushing and screening plant, which we manufacture with sustainable production materials derived from the knowledge of our engineers and the experiences we have gained over 18 years, plant is the number one choice of our customers with its 100% performanc

Vibrating Feeding Bunker

FABO vibrating feeding bunkers serve their users with a capacity of 25 m3 in a stone crushing and screening plants with a capacity of 120-200 TPH tons per hour. Thanks to its vibrating structure, it quickly sends the material loaded into the bunker towards the crusher. It has a long service life thanks to its durable body structure and A1 Quality steel springs, which are the biggest factor in the vibrating process. The vibrating feeding bunker, designed as user-friendly by FABO engineers, is specially designed to quickly direct the materials to be crushed to the crusher.

Jaw Crushers

Jaw crusher are generally used for basalt, granite, etc. It is used to break hard and abrasive materials with high silica content. They are crushers that make crushing by means of 2 Manganese alloy jaw plates, one is fixed and the other is mobile. With its very strong and robust jaw structure, it has been one of the most preferred crushers in the mining industry for many years.

General Features and Advantages:

• Belt – Pulley Drive System
• Mn plates made of wear-resistant special casting
• Eccentric shaft made of Cr, Ni, Mo alloy forged steel
• Hydraulically adjustable jaw opening
• Safety plates against excessive strain
• Surfaces subject to wear are covered with lining plates

All FABO jaw crushers are equipped with a hydraulic adjustment mechanism. This system allows the jaw bottom opening to be adjusted easily and quickly according to the product curve you want to take from the machine. The adjustment of the lower jaw opening is made by adding or removing the adjustment plates of the required amount and thickness to the back of the adjustment block, which is pushed forward with the help of hand pump with a hydraulic system.

Tertiary crusher

Its body, which can be opened thanks to 2 hydraulic pistons, provides convenience for maintenance and spare part replacement.

The products falling into the Tertiary Crusher break the products by hitting the pendulum with the rotor arms rotating at high speed. This process continues until 0-5 mm of product is obtained. When the crushing process is finished, the discharge doors of the crusher are opened and the product is sent to the vibrating screen.

The main factor in product crushing is the rotor and crushing arms. FABO engineers, who did not ignore this important factor, carried out important studies for rotor robustness. FABO, which enables the rotor to work in both directions, provides bidirectional rotation of the rotor in the desired condition in order to minimize the wear on the pallets. Rotor rotation speed, the opening of the crushing pallets can be controlled by the automation system. The rotor, which is described as the heart of the Tertiary Crusher, reaches a speed of 750-1100 rpm. Thanks to its high speed capacity, it shreds the loaded product as soon as possible.

FABO Tertiary Crushers, which is the leader in 0-5 mm product production, is the solution partner of its users in production with 100% customer satisfaction.

Screw Sand Washer

Screw Sand Washer It is the machine in which the sand is washed and carried out in the Stationary Crushing and Screening Plant process and sent to the stock area with the help of the conveyor belts.

The 0-5 mm sand received through the vibrating screen is transferred to the screw washer. The products coming to the washing spiral begin to be washed by the rotation of 2 helix shafts moving in opposite directions. 2 units of helical shafts with 2×5,5 kW motor power provide optimum washing capacity.

Developed by Fabo Engineers as a user-oriented screw washer, after finishing the washing process of the products, it also performs the dewatering process of the product, thanks to the inclination of water flowing in the opposite direction. This feature ensures that the washed sand is stored dry and separated from each other. And it eliminates the need for the user to install an extra dewatering system

Vibrating Screen

FABO vibrating screens are screens with superior vibrating features that are responsible for separating the products crushed in the crushers and sending them to the stock area.

Vibrating screens, which gain the ability to vibrate thanks to the 2 shafts and durable steel springs on it, minimize the use of manpower by the easy assembly and disassembly of the screen meshes of different sizes.

Bypass Vibrating Screen

Bypass screens are activated when products are bypassed without crushing, and it separates products in two different sizes thanks to its two-layer structure. Firstly, it sends the products bypassed on the bypass grid, which is positioned on the bunker before the crusher, to the stock area in the size desired by the user, and in this way, the first product is obtained and a clean product free from mud and dust is sent into the plant. Thereby increases the quality of the final product.

Stock and Return Bands

Fabo folding type feeding, feedback, stock conveyor belts are the vehicles that send the right product to the crusher and the stock area according to the product’s recipe after separeting through the vibrating screen.

With its foldable structure, it minimizes the dimensions of the machine it is on. Optionally, the number and length of tapes can be increased upon the request of the user.

10 mm EP 125 4-ply Band elastics, moving on 4mm st 37 Twisted Sheet, perfectly transport the aggregate coming out of the sieve to the area desired by the user in the most efficient way. The band tires, which are produced resistant to wear, will never let you down and offer a long service life.

Control Cabinet

It is the section where the dimensions of the products crushed by our crushers, in which the fixed crushing and screening plant is operated, the movement of the stock bands are provided, and the vibration speed of the vibrating screens and vibrating bunkers are adjusted All these processes are carried out in a cabin with the automation system developed by FABO Engineers.

The cabinet contents consist of:

• Air Conditioning
• Power source
• Crusher Control Terminal
• Input power 380 / 440 + / – 5%
• Output power 220 and 240 volts
• Automatic control unit
• Control Board
• Plotter
• PLC• Plotter
• PLC

Electric board

The system is responsible for transmitting the electrical energy required for the operation of the Stationary Crushing Screening Plant. It provides electricity distribution at different voltages to all equipment on the facility and ensures that all equipment operates at a voltage suitable for their specifications. There are different switches for each equipment on the electrical panel. In this way, in case of an emergency, the electrical current is terminated in the equipment that needs to be cut off.

The electrical panel designed by FABO engineers works flawlessly in all climatic conditions. A special cooling system has been used to prevent the electrical panel from heating up due to the increasing air temperatures especially in summer. In this way, the temperature of the electrical panel is kept at a minimum level

Shipping Method

Land or sea with 4-6  truck head

FABO Stationary Crushing and Screening Plant is delivered to our customers on 4-6 truck head after production.