600-750 T/H STATIONARY CRUSHING & SCREENING PLANT
TEKNİK DETAYLARTurbomix-60
DESCRIPTIONQUANTITY
55m3 Bunker with Grizzly Feeder1
1400x1800mm Primary Impact Crusher1
1200x1500mm Turbo Impact Crusher 1
1200x1500mm Tertiary Impact Crushe2
1800x5000mm Vibrating Screen1
2400x6000mm Vibrating Screen4
20m3 Hopper with feede1
100m3 Stock Silos8
600mm width Conveyor Belts1
800mm width Conveyor Belts5
1000mm width Conveyor Belts5
1200mm width Conveyor Belts2
Control Cabin and Electric Panel1

Stationary crushing and screening plant 600-750 T / H

The 600-750 TPH stationary crushing and screening plant is produced with grizzly feeding bunker, primary impact crusher, secondary impact crusher, tertiary impact crusher, vibrating bunker, storage bunker, stock, feedback conveyor belts and control cabinet. FABO 600-750 TPH stationary crushing and screening plant allows smooth operation of all the equipment. Stationary crushing and screening plant, which we manufacture with sustainable production materials derived from the knowledge of our engineers and the experiences we have gained over 18 years, plant is the number one choice of our customers with its 100% performance.

Vibrating Grizzly Feeding Bunker

FABO vibrating grizzly feeding bunkers serve their users with a capacity of 55m3 in a stone crushing and screening plant with a capacity of 600-750 TPH. Thanks to its vibrating structure, it quickly sends the products loaded into the bunker towards the crusher. The grizzly system on the bunker prevents unwanted sized products from entering the bunker. It has a long service life thanks to its durable body structure and A1 Quality steel springs, which are the biggest factor in vibration. The vibrating grizzly feeding bunker, designed as user-friendly by FABO engineers, is specially designed to quickly direct the products to be crushed and screened to the crusher.

Primary Impact Crusher

FABO primary impact crushers are designed to crush soft and medium hard stones with high rotor speed. It works as a primary crusher on the 600-150 TPH crushing and screening plant. FABO primary impact crushers, which we have produced as a result of R&D studies, have been produced in accordance with CE standards by getting full marks of the performance tests we have conducted with the maximum crushing capacity, large feed mouth size and sturdy body structure.

Working principle of primary impact crusher

With the help of the high-speed rotating rotor crushing bars, the products discharged from the feeder are crushed by the pallets. Hydraulically adjustable adjustment rods ensure that the products are of the desired size.

The liners and pallets protect the FABO primary impact crusher from wear and tear and provide a long service life. The protective linings can be easily replaced. And the service life can be increased by changing the direction of the paddles.

Interior view of the Primary Impact Crusher

Turbomix-60
1- Crusher Pallets
2- Crusher Rotor
3- Pallet Holder Lock
4- Crusher Lower Pendulum
5- Pendulum Shaft
6- Pendulum Adjustment Mechanism
7-Crusher Upper Pendulum
8-Side Linings

Secondary Impact Crusher

It breaks the products by hitting the pendulum with the rotor arms. It continues until the size specified in the automation system is achieved.

The secondary impact crusher, which is reinforced with high alloy chromium and bolted linings to prevent corrosion, serves its users for many years.

Maintenance:

Ease of maintenance and adjustment is one of the most important advantages of this type of breakers. The hydraulic body opening system, external adjustment of the crusher plates, easy pallet and lining replacement enable this type of crusher to be used easily in construction site conditions.

 

General Features and Advantages:

-High capacity

-High reduction ratio

-High rate of cubic and fine material production

-Ease of maintenance thanks to the hydraulic adjustment system

-Wear resistant lining plates

-The parts exposed to wear are protected by hardfacing welding

– Pallets and crusher plates are high Chromium and Manganese steel casting

Inner view of the Secondary Impact Crusher
Turbomix-60
1-Crusher Feeding Chute
2-Crusher Rotor
3- Pallet Holder Lock
4- Bottom Breaker Adjustment Pandule
5- Pallet Clamping Bolt
6- Crusher Middle Pandule Adjustment Slıde
7-Crusher Middle Pendul
8- Crusher Middle, Upper Pandulate Castings
9- Breaker Top Wall Pandules
10-Breaker Side Linings

Tertiary crusher

Its body, which can be opened thanks to 2 hydraulic pistons, provides convenience for maintenance and spare part replacement.

The products falling into the Tertiary Crusher break the products by hitting the pendulum with the rotor arms rotating at high speed. This process continues until 0-5 mm of product is obtained. When the crushing process is finished, the discharge doors of the crusher are opened and the product is sent to the vibrating screen.

The main factor in product crushing is the rotor and crushing arms. FABO engineers, who did not ignore this important factor, carried out important studies for rotor robustness. FABO, which enables the rotor to work in both directions, provides bidirectional rotation of the rotor in the desired condition in order to minimize the wear on the pallets. Rotor rotation speed, the opening of the crushing pallets can be controlled by the automation system. The rotor, which is described as the heart of the Tertiary Crusher, reaches a speed of 750-1100 rpm. Thanks to its high speed capacity, it shreds the loaded product as soon as possible.

FABO Tertiary Crushers, which is the leader in 0-5 mm product production, is the solution partner of its users in production with 100% customer satisfaction.

The bunker

Stock Bunkers are the section where the products crushed and separated in the fixed crushing and screening plant are stocked. The products, which are brought to the size desired by the user with crushers and separated by vibrating sieves, are discharged to the stock bunker with stock belts.

Stock unloading system in the storage bunker:

When the user wants to take the stocked products, bunker covers opens hydraulically with the help of the remote control with the help of the remote control and allows the product to be unloaded into the tractor.

Stock and Return Bands

Fabo folding type feeding, feedback, stock conveyor belts are the vehicles that send the right product to the crusher and the stock area according to the product’s recipe after separeting through the vibrating screen.

With its foldable structure, it minimizes the dimensions of the machine it is on. Optionally, the number and length of tapes can be increased upon the request of the user.

10 mm EP 125 4-ply Band elastics, moving on 4mm st 37 Twisted Sheet, perfectly transport the aggregate coming out of the sieve to the area desired by the user in the most efficient way. The band tires, which are produced resistant to wear, will never let you down and offer a long service life.

Control Cabinet

It is the section where the dimensions of the products crushed by our crushers, in which the fixed crushing and screening plant is operated, the movement of the stock bands are provided, and the vibration speed of the vibrating screens and vibrating bunkers are adjusted All these processes are carried out in a cabin with the automation system developed by FABO Engineers.

The cabinet contents consist of:

  • Air Conditioning
  • Power source
  • Crusher Control Terminal
  • Input power 380 / 440 + / – 5%
  • Output power 220 and 240 volts
  • Automatic control unit
  • Control Board
  • Plotter
  • PLC• Plotter
  • PLC

Electric board

The system is responsible for transmitting the electrical energy required for the operation of the Stationary Crushing Screening Plant. It provides electricity distribution at different voltages to all equipment on the facility and ensures that all equipment operates at a voltage suitable for their specifications. There are different switches for each equipment on the electrical panel. In this way, in case of an emergency, the electrical current is terminated in the equipment that needs to be cut off.

The electrical panel designed by FABO engineers works flawlessly in all climatic conditions. A special cooling system has been used to prevent the electrical panel from heating up due to the increasing air temperatures especially in summer. In this way, the temperature of the electrical panel is kept at a minimum level

Shipping Method

Land or sea with 20-22 truck head

FABO Stationary Crushing and Screening Plant is delivered to our customers on 20-22 truck head after production.