300-450 T/H STATIONARY CRUSHING & SCREENING PLANT
TEKNİK DETAYLARTurbomix-60
DESCRIPTIONQUANTITY
45m3 Grizzly Feeding Bunker1
1400x1100mm Primary Jaw Crusher1
1200x1500mm Secondary Impact Crusher1
1200x1300mm Tertiary Impact Crusher1
2200x6000mm Vibrating Screen2
1200mm Width Conveyor Belt3
1000mm Width Conveyor Belt3
800mm Width Conveyor Belt3
Control Cabin and Electric Panel1

Stationary crushing and screening plant 350-450 T / H

The 350-450 TPH stationary crushing and screening plant is produced with feeding bunker, jaw crusher, secondary impact crusher, tertiary impact crusher, vibrating bunker, conveyor belts and control cabinet. FABO 350-450 TPH stationary crushing and screening plant allows smooth operation of all the equipment. Stationary crushing and screening plant, which we manufacture with sustainable production materials derived from the knowledge of our engineers and the experiences we have gained over 18 years, plant is the number one choice of our customers with its 100% performance.

Vibrating Feeding Bunker

FABO vibrating feeding bunkers serve their users with a capacity of 35m3 in a stone crushing and screening plants with a capacity of 300-450 TPH tons per hour. Thanks to its vibrating structure, it quickly sends the material loaded into the bunker towards the crusher. It has a long service life thanks to its durable body structure and A1 Quality steel springs, which are the biggest factor in the vibrating process. The vibrating feeding bunker, designed as user-friendly by FABO engineers, is specially designed to quickly direct the materials to be crushed to the crusher.

Jaw Crushers

Jaw crusher are generally used for basalt, granite, etc. It is used to break hard and abrasive materials with high silica content. They are crushers that make crushing by means of 2 Manganese alloy jaw plates, one is fixed and the other is mobile. With its very strong and robust jaw structure, it has been one of the most preferred crushers in the mining industry for many years.

General Features and Advantages:

  • Belt – Pulley Drive System
  • Mn plates made of wear-resistant special casting
  • Eccentric shaft made of Cr, Ni, Mo alloy forged steel
  • Hydraulically adjustable jaw opening
  • Safety plates against excessive strain
  • Surfaces subject to wear are covered with lining plates

 

All FABO jaw crushers are equipped with a hydraulic adjustment mechanism. This system allows the jaw bottom opening to be adjusted easily and quickly according to the product curve you want to take from the machine. The adjustment of the lower jaw opening is made by adding or removing the adjustment plates of the required amount and thickness to the back of the adjustment block, which is pushed forward with the help of hand pump with a hydraulic system.

Secondary Impact Crusher

It breaks the products by hitting the pendulum with the rotor arms. It continues until the size specified in the automation system is achieved.

The secondary impact crusher, which is reinforced with high alloy chromium and bolted linings to prevent corrosion, serves its users for many years.

Maintenance:

Ease of maintenance and adjustment is one of the most important advantages of this type of breakers. The hydraulic body opening system, external adjustment of the crusher plates, easy pallet and lining replacement enable this type of crusher to be used easily in construction site conditions.

 

General Features and Advantages:

-High capacity

-High reduction ratio

-High rate of cubic and fine material production

-Ease of maintenance thanks to the hydraulic adjustment system

-Wear resistant lining plates

-The parts exposed to wear are protected by hardfacing welding

– Pallets and crusher plates are high Chromium and Manganese steel casting

Inner view of the Secondary Impact Crusher
Turbomix-60
1-Crusher Feeding Chute
2-Crusher Rotor
3- Pallet Holder Lock
4- Bottom Breaker Adjustment Pandule
5- Pallet Clamping Bolt
6- Crusher Middle Pandule Adjustment Slıde
7-Crusher Middle Pendul
8- Crusher Middle, Upper Pandulate Castings
9- Breaker Top Wall Pandules
10-Breaker Side Linings

Tertiary crusher

Its body, which can be opened thanks to 2 hydraulic pistons, provides convenience for maintenance and spare part replacement.

The products falling into the Tertiary Crusher break the products by hitting the pendulum with the rotor arms rotating at high speed. This process continues until 0-5 mm of product is obtained. When the crushing process is finished, the discharge doors of the crusher are opened and the product is sent to the vibrating screen.

The main factor in product crushing is the rotor and crushing arms. FABO engineers, who did not ignore this important factor, carried out important studies for rotor robustness. FABO, which enables the rotor to work in both directions, provides bidirectional rotation of the rotor in the desired condition in order to minimize the wear on the pallets. Rotor rotation speed, the opening of the crushing pallets can be controlled by the automation system. The rotor, which is described as the heart of the Tertiary Crusher, reaches a speed of 750-1100 rpm. Thanks to its high speed capacity, it shreds the loaded product as soon as possible.

FABO Tertiary Crushers, which is the leader in 0-5 mm product production, is the solution partner of its users in production with 100% customer satisfaction.

 

Vibrating Screen

FABO vibrating screens are screens with superior vibrating features that are responsible for separating the products crushed in the crushers and sending them to the stock area.

Vibrating screens, which gain the ability to vibrate thanks to the 2 shafts and durable steel springs on it, minimize the use of manpower by the easy assembly and disassembly of the screen meshes of different sizes.

vibrating screen

Stock and Return Bands

Fabo folding type feeding, feedback, stock conveyor belts are the vehicles that send the right product to the crusher and the stock area according to the product’s recipe after separeting through the vibrating screen.

With its foldable structure, it minimizes the dimensions of the machine it is on. Optionally, the number and length of tapes can be increased upon the request of the user.

10 mm EP 125 4-ply Band elastics, moving on 4mm st 37 Twisted Sheet, perfectly transport the aggregate coming out of the sieve to the area desired by the user in the most efficient way. The band tires, which are produced resistant to wear, will never let you down and offer a long service life.

Control Cabinet

It is the section where the dimensions of the products crushed by our crushers, in which the fixed crushing and screening plant is operated, the movement of the stock bands are provided, and the vibration speed of the vibrating screens and vibrating bunkers are adjusted All these processes are carried out in a cabin with the automation system developed by FABO Engineers.

The cabinet contents consist of:

  • Air Conditioning
  • Power source
  • Crusher Control Terminal
  • Input power 380 / 440 + / – 5%
  • Output power 220 and 240 volts
  • Automatic control unit
  • Control Board
  • Plotter
  • PLC• Plotter
  • PLC

Electric board

The system is responsible for transmitting the electrical energy required for the operation of the Stationary Crushing Screening Plant. It provides electricity distribution at different voltages to all equipment on the facility and ensures that all equipment operates at a voltage suitable for their specifications. There are different switches for each equipment on the electrical panel. In this way, in case of an emergency, the electrical current is terminated in the equipment that needs to be cut off.

The electrical panel designed by FABO engineers works flawlessly in all climatic conditions. A special cooling system has been used to prevent the electrical panel from heating up due to the increasing air temperatures especially in summer. In this way, the temperature of the electrical panel is kept at a minimum level

Shipping Method

Land or sea with 16-18  truck head

FABO Stationary Crushing and Screening Plant is delivered to our customers on 16-18 truck head after production.